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Let me
first of all congratulate you and your colleagues for an excellent web site
and the information provided. This is the second time that I'm am requesting
guidance in this area and very much appreciate your time. I have browsed
through the frequently asked questions and have a new problem.
My situation is as follows: I have a poured concrete slab ceiling
directly over a transformer vault. There are numerous hairline cracks
visible to the eye. Water migrates through these cracks on a rainy day and
consequently leak on the transformers and switchgears. The concrete slab
doubles as a handicapped walkway entrance (and roof to the transformer
vault) to our business building. The transformer room is naturally below
grade. The handicapped walkway/roof finish is coated with a non-slip epoxy
coating.
This appears to be in good condition and the only waterproof membrane
indicated on the drawings. I am somewhat surprised that this passed
inspections. Wear and tear on the walkway finish naturally would accelerated
the life of the membrane. My question, what alternatives are available
to seal these hair- line cracks?.. Painting the underside of the
ceiling?,...
hydraulic injection of a sealant/caulking into the cracks?.. routing out the
cracks and installing a rudder strip and caulking? refinishing a epoxy
coating, or some type of roofing membrane that can double as a walkway.
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It is
really nice to hear from you again. Thanks for the compliments. Check
again in a couple of weeks after I switch to a "frames" site with additional
content.
This time it sounds like you have a serious problem that must be fixed.
I understand that:
1. This is a structural slab with two-way reinforcement (or post
tensioned?)
2. There are cracks that appear closed (hairline) but which let water
through.
3. There is a waterproof membrane over the concrete; epoxy based; in
good condition. Does that mean that you cannot see the concrete or
cracks from the top?
Questions:
1. From below, do you see any deposits? Yellow/white like last
time, or rusty?
2. What kind of traffic are we talking about? foot, carts,
wheels, light, heavy?
3. How old is that slab? Is it done curing, cracking, and
developing its strength?
4. Is there a contractor who built it and may be willing to fix it?
Solutions:
1. The best would have been through original design of two part slab.
After the structural slab is in place you apply roofing membrane and pour
another 1.5-2 inch plain slab on top. The top one serves as wear
surface that protects the membrane. Usually you provide drains at the
edge of the slab to collect the water that pass the top and runs over the
membrane. It is more expensive to install but there is no maintenance
later. If you have the money, and the clearance to add 2" of concrete
- go with that. But I doubt it.
2. Sealing the underside is practically impossible. There are
some products that claim to do it but I hear so many complaints that unless
someone guarantees it and shows prior experience I would not trust it.
3. A readily available solution will be to remove the existing
membrane to bare concrete; possibly sand blast the surface; and then apply
one of the many industrial type epoxy finishes. This expensive
solution will give you a very strong wearing surface and you don't need to
deal with the cracks themselves. Concrete surface preparation is vital
to ensure that the epoxy penetrates the concrete and creates a good bonded
surface.
4. All the options of crack repairs you mention are not perfect and
might reopen when the concrete 'works' under thermal and moisture
variations. They also require maintenance.
5. Some type of roofing membrane that can double as a walkway - if it
is designed for the kind of use you anticipate and is guaranteed.
Good luck and let me know what you decide, |